Thrifty Fox Spinning Wheel with Scotch Tension

I got the crazy idea to make a spinning wheel. I wanted a spinning wheel with a large drive ratio for spinning fine yarn, and my Columbine spinning wheel is best for bulky yarn. Also, the Columbine double drive wheel just wouldn’t spin well. It probably needed a new drive band, but even when it was new I could never get the hang of it and I was constantly adjusting the tension.

Before I embarked on the adventure of making a spinning wheel, I decided to try to modify the Columbine, to see if maybe converting it to scotch tension would improve it enough that I could get that crazy idea of making a spinning wheel out of my head.

Well, converting the Columbine wheel to scotch tension did fix it. It works great, actually. All I had to do is replace the double drive band with a single drive band, and then rig up an adjustable tension band to go over the bobbin.

I have an earlier model without the adjustable yarn guides, so I cut the hooks off of one side and attached some small D-hooks to ID badge clips to use as yarn guides.

The Columbine wheel now spins reliably after being converted to scotch tension, but it’s kind of slow for fine yarn. So I proceeded with my crazy idea.

I discovered the Thrifty Fox spindle wheel pattern on Etsy. I sort of used the plans to make the main part of the wheel. I changed almost every part just a little and made things up as I went along to fit the wood scraps I was using. I also had to use a rear bicycle wheel, since the front wheel on my scrap bike was mangled. I couldn’t figure out how to get the freewheel off of the rear wheel, but then I remembered you can find instructions for just about anything on YouTube. I discovered after I mounted the bike wheel on the spinning wheel frame that the rear wheel was a little bent, too. But after all that work to mount it I decided it would probably still work (and it did).

I’ve gotten into recycling high density polyethylene (HDPE) at home, sort of by accident, so I decided to use HDPE for all of the bearings in my spinning wheel. I mentioned to my brother that I was collecting HDPE, and he gave me a bunch of black HDPE scraps left over from cutting parts out of large one inch thick sheets, so I didn’t actually use recycled plastic for most of it, just scraps of virgin plastic.

At first I tried making a spindle wheel. I used a different design than the Thrifty Fox plans call for.

The cat was feeling camera shy, but I managed to get him in one blurry shot.

Here’s the spindle wheel in action:

But a spindle wheel is slow, and it’s harder to spin yarn with an even thickness. So I went on with the idea of making it into a scotch tension wheel.

Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

I thought about just buying an Ashford single drive flyer*, but in the end I decided to try to make my own. I figured I could always buy a flyer and bobbin if my efforts failed.

I decided to make the bobbin out of HDPE. I started with stuff like this:

I melted the HDPE and made it into the end caps and tube to make the bobbin out of. If you are interested in HDPE recycling yourself, I would suggest starting with this video from Brothers Make, or maybe this one. The second one was made earlier, though, and they’ve improved their methods since then. (For example, you need to let HDPE cool slowly under pressure, not dip it in water!) I found a little panini press for melting plastic*. It was hard to find one with a flat surface and adjustable temperature. It’s way faster than melting HDPE in an oven, even though it’s a small press.

I used a metal measuring cup as a mold, and clamped down circles of wood into it to apply pressure as the plastic cooled. HDPE has to cool under pressure.

I made a thin sheet of melted HDPE, and wrapped it around a dowel covered with parchment paper (silicone-covered baking paper).

Then I looked in the garage for an old drill to rig up a lathe from. I found this Sears Craftsman beast, and attached it horizontally onto a board. If you are wondering what that white stuff is, it’s thermoplastic*, which I’d purchased for another project I never got around to. Luckily this old drill has a massive fan and doesn’t get hot enough to melt the thermoplastic. I used my makeshift lathe to even out the tube for the bobbin, and to make a groove for the brake band on one end of the bobbin.

I spent about as much on lathe chisels* as I would have on an Ashford flyer, so that was an incentive to keep going with the project. There were many days when I wondered what the heck I’d gotten myself into. In retrospect, I probably could have just sanded the pieces to shape with sandpaper rather than use chisels, but now I have the chisels for other projects.

I worked on this project on and off for months, and didn’t take many construction photos, so I don’t have details on how I made the bobbin and flyer. I heated up the end caps for the bobbin with a variable temperature heat gun* to melt them onto the tube, but this was difficult to manage, since they have to be pressed into place as they cool, or the plastic won’t stick together.

I studied how my Columbine flyer and bobbin were made, and looked at a picture of an Ashford jumbo flyer* with measurements. I used 3/8″ metal tube* for the shaft. Its’ walls were a bit thin. I would use a tube with thicker walls if I had to do it again.

In the end, it would have been cheaper and a lot easier to buy a flyer, but now I have some more tools and skills to make other things.

The back is a bit ugly. I used hot glue and screws to attach wood to the wheel, then used a blob of epoxy to around the base of the bolt that attaches to the pitman rod to keep it from wobbling. It seems to be holding up.

Despite the fact that it all looks a bit wobbly, this wheel spins fantastically. HDPE lubricated with 30 weight motor oil makes excellent bearings. I prefer this wheel to my Columbine even when I’m not spinning super-thin yarn. After getting used to the speed of this wheel, I just can’t go back to slow spinning.

This wheel is so fast, and I find spinning so addictive, that I was just going to spin a little as a demonstration for the video I made, but a few hours later, I had spun all of this!

Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

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Posted in Crafts, Growing and processing flax, Spinning

DIY Body Width Calipers and Center-Finder

I’ve been experimenting with some different patternmaking methods that involve measuring body width or marking center points, and I wanted a better pair of calipers than I made a few years ago. Those ended up being too wobbly.

One method of making body calipers is to put two matching L-squares together with elastic or hair bands. I had been reluctant to get a second L-square, but I finally got one. So I do have that option now. But after getting the width, you have to measure the distance between the L-squares with another ruler. And while this works well on larger areas like the waist or hip, I also wanted something smaller and lighter for arms or legs. Plus I wanted a scale on the calipers that would make it easy to find the center of the measured width.

I’ve been trying to figure out a way to make DIY measuring and center-finding calipers that would be quick and easy to make, but still reasonably accurate. I had all these crazy ideas floating around in my head, but they were all too complicated or required a lot of woodworking. Finally I realized I was overthinking it, and there is an easy solution.

Large DIY Body Calipers

Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

I put together a tutorial on how to make these body calipers, so you can make your own if you want to. I made a pdf that includes patterns for large and small jaws, plus a measuring tape that you can tape to your ruler that can be used for both measuring and center-finding.

To use the center-finding feature, you look at the measurement in centimeters, then find the corresponding measurement on the opposite half-scale side. This way you can find the center point without doing any math.

Small DIY Body Calipers

You will need:

  • The pdf pattern, printed out. Be sure to print from a pdf reader such as Adobe Acrobat Reader (not a web browser) and print at “actual size” or 100% or “no scaling”. Check the measurements to make sure they printed to scale. Some printers distort the scale on fast draft setting, for example, so try different settings if the scale is not right.
  • 12″ (30 cm) ruler for small calipers, or a yard/meter stick* for large calipers. At least one side should be flat, not rounded or fluted. You could also use a tailor’s L-square, and make only one sliding jaw.
  • Your choice of either corrugated cardboard, foam core board*, 1/8″ (3 mm) thick plywood, book board*, or paperboard (such as from the back of a notepad or cereal boxes)
  • Paper scissors
  • Utility knife* with a new razor blade
  • Metal ruler or straight edge to use with the utility knife
  • Manila file folder or other similar cardstock weight paper
  • Glue. I suggest craft glue* and rubber cement* (or low-tack spray glue instead of rubber cement)
  • Clear packaging tape*
  • A square. A quilter’s ruler* works well, but a piece of printer paper will do in a pinch.

*** If you are using a wooden yard/meter stick, place it on edge on a table to make sure it is not warped. If it looks warped, flip it over and check the other side to see if it bows the other way, to make sure it isn’t your table that is bowed. Only use a perfectly straight ruler.

Print out the pdf pattern and cut out the patterns for the size of calipers you are using (the large jaws are on page 2). The ruler/center-finder strip is optional. If you are using it, carefully cut out the ruler strips. Cut it so the ends will butt together, not overlap.

Brush a thin layer of rubber cement onto the back of the first ruler strip, and quickly apply it to your ruler. If your ruler is curved on the top, put the paper strip on the flat back side. Don’t put it right up to the edge of the ruler—keep it about 3/16″ (4 to 5 mm) from the edge. Place the zero mark the width of the caliper jaw from the left end of the ruler, as shown below. For the smaller calipers, you will only need the first ruler strip. For the larger ones, use rubber cement to apply the rest of the strips, butting the ends together. Check the measurements with a separate ruler to make sure they are positioned correctly.

Cut a piece of clear packaging tape as long as your ruler and just a little narrower than your ruler. To make the lengthwise cut, I stuck a long piece of tape on my cutting mat (you could use cardboard if you don’t have a mat), then I put another piece of tape on top of it with the end folded under. I cut it lengthwise with a razor knife, then peeled off the strip on top.

Place the clear tape over the paper ruler strip to hold it in place and protect it.

Using the printed pattern as a template, cut out the jaws for the calipers in your choice of material (see materials list above). Consider the size of the people you will be measuring. You may want to make the jaws longer for large people. If you make them longer, though, I would suggest making them out of something lightweight like foam core board or corrugated cardboard.

I found that 1/8″ (3 mm) plywood can be cut with a utility knife, so don’t worry if you don’t have a saw and want to use plywood. Bookboard, plywood, etc. requires a fair amount of effort to cut with a utility knife. Use a fresh razor, and be careful. It’s safer to make more passes than to press really hard. It took me about 10-15 slices to get through each cut.

  • If you are using corrugated cardboard, glue two or three layers together, alternating the direction of the ribs. Press the cardboard flat under some books or something while the glue dries.
  • If you are using paperboard, such as from cereal boxes, brush glue onto each piece and layer them together, one at a time. Use enough pieces to make a stack about 1/8″ (3 mm) thick. For best results, clamp the stack together between blocks of wood and let it dry overnight, or at least set something flat and heavy on top. If you don’t want to cut the thick layers with a razor knife, pre-cut each piece to size before gluing, and line up the longest edge carefully as you glue them together.

Cut two rectangles from the manila folder, the same width as the jaw, and long enough to wrap around your ruler a couple of times.

Wrap the first rectangle around your ruler tightly, slightly to the left of the zero mark. Place the cut ends on the back (the side without the ruler strip glued onto it). If you want your caliper jaws to be removable so you can still use the ruler, make the paper sleeve just loose enough that you can slip it off. If you want it to not be removable, stick it to your ruler with a piece of tape on the first edge as you start to wrap it around the ruler, and wrap it really tightly. Overlap the ends of the paper on the back of the ruler, trim off any extra length, and glue and tape the ends of the paper in place.

Wrap the second paper rectangle around the ruler, but place a strip of heavy paper under it as a spacer so it will not be quite as tight. Secure the ends as you did for the first one, and remove the scrap paper. This second paper sleeve should fit snugly around the ruler, while still allowing it to slide fairly easily along the ruler. If it is too loose, your caliper jaw will be wobbly and you won’t get accurate measurements.

Put some craft glue on the left paper sleeve, and glue the corresponding jaw onto it. Make sure it is at a 90 degree angle to the ruler, then clamp it in place. If you don’t have any clamps, turn it over so the jaw is on the underside, and set something heavy on top until the glue sets.

Slide the movable sleeve over to touch the left jaw. Glue the right jaw onto it, making sure it is butted right up against the left jaw, and clamp it in place or put weights on it while the glue sets.

After the glue is dry, wrap some packaging tape around from the front of the jaw to the back around the paper sleeve. This is to further secure the jaw to the paper sleeve, and to reinforce the paper sleeve.

These calipers work great initially, and are surprisingly stable and accurate, but I just made them and I’m not sure how well the paper parts will hold up with use. You can make new paper/cardboard parts pretty easily if they do wear out, though. Body calipers are not a tool I use frequently, so I figured they would be sturdy enough for my purposes.

*Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

As an Amazon Associate I earn from qualifying purchases.

Posted in Patternmaking, Sewing

Aquarium Airline Tubing for a Treadle Belt?

I regularly use treadle sewing machines. For years, it never occurred to me to use anything other than leather belts for them. They worked great with no issues for a long time.

But then I got more treadle sewing machines, and I needed more leather belts. I discovered that the quality of leather belts had gone way down. The last couple of leather belts I had purchased were terrible quality. Usable, but ugly, and too thin, and more likely to break. You can still get good ones a few places, but it’s hard to tell what you are getting when you purchase online. Often sellers will use a picture of a high-quality belt and send you something else.

I also was having problems with the belts slipping, which had not been a problem for me before, probably because I moved from a humid area to a drier climate. Someone on a vintage sewing machine forum (either Victorian Sweatshop Forum or Treadleon) said they conditioned their belts with leather conditioner to keep them from slipping. I happened to have some neatsfoot oil and beeswax, so I mixed up some leather conditioner, enthusiastically saturated all of my belts with it, and baked them in a warm oven just like I did when I treated my boots.

This ruined all of my treadle belts. I probably should have been a little more cautious and tested it on one first, huh? They did stop slipping…at first. But then they stretched, and stretched, and stretched. I couldn’t get through a single sewing session without having to shorten the belt. The lower quality belts stretched the most. Also, the belts were a greasy mess. I hung them up with weights tied to the ends for a few weeks to see if they would finish stretching, which may have fixed the problem, but then I discovered a better option, so I never actually tried using them again.

For you purists who only use leather belts, here’s a suggestion: If I were to try leather belts again, I would buy 1/4″ round leather belting from McMaster-Carr. They sell it for use on machinery, so I would expect that what they sell is better quality than the junk some people are marketing for treadle sewing machines. I would also mix up a thicker leather conditioner (maybe half beeswax, half neatsfoot oil), and use it sparingly, just on the outside of the belt.

Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

Right after I ruined all my leather belts, I happened across a suggestion to use aquarium airline tubing* as a treadle belt. I was really fed up with leather belts, and the tubing is inexpensive, so I decided to try it.

I love the aquarium airline tubing so much I’m not sure I will ever go back to using leather belts. The tubing is grippy, without having to be waxed or greased. Most importantly for me, it is just a little stretchy, so it works at a variety of tensions. This means I can use the same belt in a table and swap out different machines that need almost, but not quite, the same length belt. With a leather belt, you have to get the length exactly right. Even a half-inch difference in length is too much for a leather belt.

For me, the only drawback to aquarium airline tubing is that it continues stretching over time (although the stretching is a lot less after the initial break-in period). A good quality leather belt generally only needs to be shortened once after you install it. For me, the pros outweigh this one con, though. If you remember to remove the belt every time you quit using the machine, it helps a lot. I probably forget and leave the belt on the drive wheel about a quarter of the time. But it doesn’t really bother me to shorten my belt every now and then.

A couple of people have asked me how I join the ends of the tubing. Here is how I do it:

Put the tubing on your sewing machine to determine the length to cut it to. It stretches quite a bit at first, so go ahead and adjust it so it is pretty snug to begin with.

Next, punch holes in each end. I use a 1.5 mm leather punch* to punch holes about 3/8″ (1 cm) from each end of the tube. You could also drill a tiny hole, or just punch holes with an awl or needle. The advantage of the leather punch is that it makes round holes with smooth edges, which are less likely to tear and are easy to sew through.

Cut a short piece of tubing just long enough to fit between the holes.

Now cut that short piece in half lengthwise and insert it into one end of the tube. Having this bit of tubing inside helps support the stitches, so they are compressing the piece of inner tubing rather than just putting stress on the holes. It also holds the ends of the tube together while you stitch the ends together, which makes things easier.

Put the tubing on your sewing machine, and double-check that it is going through all of the right guides. Leave it hanging loose around the drive wheel so it is not under tension. Push the scrap of tubing into each end between the holes to hold it together.

Now you might want to triple check that the belt is going through all of the right guides, because it is time to sew the ends together. I use four strands of jeans topstitching thread. Don’t use upholstery thread; it is too slippery and the knot will not hold. You could probably just use more strands of all-purpose thread (or stitch through more times) if you don’t have any non-slippery heavy thread.

Sew through the ends of the tubing a few times, tie a knot, and you are good to go. I have in the past put fray-check on the knot, but I haven’t been lately, and have not had a problem with the knot coming undone. The tubing will stretch out quite a bit at first, and you will have to shorten it, but then the stretching slows down. Remember to remove your belt from the drive wheel when you are not using the machine, and you will not have to shorten the belt as often.

You can also sew the ends of leather belts together in a similar manner. I liked doing that so I didn’t hear the annoying tick-tick-tick of a staple going around the machine.

Happy Sewing!

*Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

As an Amazon Associate I earn from qualifying purchases.

Posted in Treadle Sewing Machines, Vintage Sewing Machines

A Treadle Serger

I’ve always loved sewing on treadle sewing machines. Electric machines just don’t have the speed control, power at low speeds, and built-in foot massage you get while sewing with a treadle sewing machine. Except for my serger and cover stitch machines, I almost always use treadle sewing machines.

I’ve thought it would be cool to have a treadle serger, too. Not only so I could use it when the power was out, but also to have the slower speed and better speed control for tricky curves, which I can never manage to sew perfectly on a high speed electric serger. And you know, just for fun. We all need more fun these days.

I did try removing the motor belt from my old serger, and I ran a treadle belt over the hand wheel. It sort of worked, but the belt slipped a lot, so I gave up on that idea.

I was excited when I stumbled across a Baby Lock BL3-407 vintage three-thread overlock machine from the 1970’s. It has a removable belt cover that can be taken off to expose the belt groove on the hand wheel. The groove sticks out past the edge of the body of the machine so you can easily power it with a treadle belt.

I made a wooden platform to go over the hole in my treadle table, removed the rubber feet on the serger, and screwed the machine directly to the platform with the screws from the feet. I made the platform tall enough that I could use the same belt I use with my sewing machine without removing or adjusting the belt.

In case you are wondering about the clear belt, it’s aquarium tubing. I’ve found I prefer it to the leather belts. It’s grippy and just a little stretchy, which allows the same belt to be used with multiple machines that are not exactly the same height. It’s perfect for my MUTT (multi use treadle top).

I gave my treadle serger a good test by using it to make two pairs of jeans. Aside from the fact that the knife doesn’t lift very high and I had to hammer and pre-trim the seam allowance on the bulky seam intersections and pocket areas of the side seams, it worked great. The pre-trimming isn’t a big deal, since I seem to remember I had to do that with my other sergers too when sewing jeans out of heavier weight denim.

I might be using this machine on a regular basis, and not just when the power is out. It was pretty fun to treadle.

It makes nice stitches:

I can’t stand flimsy plastic modern sewing machines, but I’d never wanted a vintage serger before since they don’t have differential feed. I do like how sturdy and mostly metal this vintage serger is. I figured maybe I would use the vintage Baby Lock serger just for wovens, and leave my modern Juki MO-654DE set up with ball point needles for knits.

A little side note: When I experimented with using the vintage serger on knits, I found that reducing the presser foot tension to a very light setting let me sew knits without stretching out the fabric too much. I realized that I (and I suspect most other sewers, too, since I haven’t come across this advice anywhere) have been overusing differential feed on knits.

When you turn up the differential feed, it has the effect of increasing the needle thread tension, making your stitches more likely to break when you stretch your seam. Not what you want on stretchy knit fabrics! So reduce the presser foot pressure first, and then you won’t need to turn up the differential feed as far, which will give you a stretchier, stronger seam.

When I got my vintage serger, it didn’t have a manual, and I couldn’t find one online. It was making a really narrow stitch, which I wasn’t sure how to adjust, so I hunted some more and eventually found a scanned copy of the BL3-407 manual (search on that page for “dropbox” to find the link down in the comments).

After reading the manual, I realized my machine only had the rolled hem throat plate, not the regular one 😦

So, since replacement throat plates are no longer sold, well, the only thing to do was buy another serger. And there just happened to be another one on eBay . . . So yeah. Now I have two machines. It’s always good to have a spare vintage machine for parts anyway, right?

That’s the rolled hem plate on the machine on the left, and the regular throat plate on the machine on the right:

Speaking of working on this machine. There is this really cool line in the manual: “This machine is basically designed to require no difficult, professional adjustments.” Quite a contrast to modern machines that try to keep you out of the insides and make you take it to the dealer for any servicing.

With a vintage serger, the first thing you will want to do is open it up and clean and oil it. To get to the insides of this machine, you take off the bottom cover and front cover. The front cover is removed by taking out the five screws on the corners. Then you have to turn the hand wheel just right so the needle thread take-up lever is in the right spot, and jiggle the front cover until it comes off.

Clean out all of that lint and put a drop of oil anywhere two moving parts touch, oil the felt at the top that connects to these weird wicks that dangle down, and put it back together. Not too bad. Oh, yeah. Except before you do all that, remove the needle and flip the upper cutting knife up so you don’t accidentally ruin your knives if the lower knife slips out of place while cleaning or adjusting . . . ahem. Well, at least my knives needed replacing anyway and you can still buy them. I also found out you can still buy replacement parts for that little clear plastic bit on the presser foot, but super glue works really well on it too (another casualty of the knife slipping out of place).

So aside from my incident with the knives, cleaning and oiling wasn’t too hard, but here’s where it gets a bit bothersome. Now I know why sergers have such a bad reputation for being complicated to use. It must have started with these early machines.

The manual says the BL3-407 has “adjustable stitch width,” and I didn’t want 3.5 mm wide stitches. The manual says 3.5 mm is the standard width. Yeah, maybe for doll clothes.

To adjust the stitch width, you have to flip the upper knife up out of the way, loosen two small set screws, one of which is hard to get to, adjust the position of the lower knife, making sure it is level with the top of the throat plate, tighten the set screws really tight, then loosen a screw on the throat plate to adjust the stitch finger width. I had to fiddle with the stitch finger width a bit to get the stitches to form consistently.

Adjusting the stitch width is not something you are going to want to do more than once, not only because it is awkward and time consuming, but also because you want to avoid turning those set screws too many times. Eventually you’ll strip them out, even with the proper size hollow ground screw driver, since you have to get the screws very tight to keep the knife from slipping out of place. It really makes me appreciate that stitch width knob on my modern serger.

Posted in Sewing machine reviews, Treadle Sewing Machines, Vintage Sewing Machines

Gütermann Thread Color Number Conversion Charts

Gütermann retail thread sold in the US is labeled with a different set of color numbers than the wholesale versions sold on tubes, such as those available from Wawak. Gütermann Mara 100 All Purpose Thread – Tex 30 sold at Wawak is the same thread as the all-purpose thread sold in retail, but you get ten times as much as is on the small spools. So it’s a good deal to buy the larger spools of colors you use a lot.

If you ask, Wawak will email you a conversion chart so you can compare the 262 retail color numbers to the wholesale numbers. It only includes the numbers, not the retail color names, and is sorted by the retail numbers. It also looks like it has been photocopied a few times and is hard to read.

I have the wholesale 700 color thread chart, and I wanted to be able to easily convert the color numbers both ways, so I found a list of color names, added them to the list, and reformatted it. I included one page that is sorted by the retail numbers and one that is sorted by the wholesale numbers.

Here is a link to download the pdf of the new and improved Gütermann Thread Color Number Conversion Charts. [I updated the charts on 1/4/2021 to correct some color names based on this chart from Blackbirdfabrics which I checked against other online sources. Note that online retailers may use different names for some colors. The partial image below is from my original chart, not the corrected one, FYI.]

Thread chart thumbnail

When I compared the retail thread spools that I have to the thread chart, it looks like not all of the colors are exact matches, and thread color varies a bit between dye lots, so keep that in mind, but it should get you close to the right color.

Let me know if you find any errors in the chart.

Posted in Sewing

How to Make an Ultra-Fine Point, Ultra-Washable Fabric Marking Pen

The lack of an ultra-fine point, washable fabric marking pen has been a constant source of frustration to me the entire time I’ve been sewing. Every time I try to mark the top stitching line on my pocket corners or the stitching line on a v-neck t-shirt, and it comes out all wonky because my marks were too thick, I think, “If only I had a finer point marking pen, this could have come out perfectly!” A few months ago, for no apparent reason, this frustration suddenly went from a slightly irritating problem in the back of my mind to a pressing problem that I just had to solve.

After becoming obsessed with finding or making the perfect extra-fine point washable marking pen for fabric, I spent an utterly ridiculous amount of time and money trying different pens. Seriously, I’ve hardly sewn anything for the last few months. I’ve just been playing with pens. Luckily you can benefit from my crazy obsession, because while I couldn’t find a readily available truly washable fine point pen that would mark fabric, I did finally come up with a way to make the perfect washable fabric marking pen.

When I discovered Crayola Ultra-Clean fine line washable markers a few years ago, it was definitely a game changer for my sewing. They are amazing, and they wash out well enough that I am quite comfortable using them to mark the right side of white fabric. I mark all sorts of things I wouldn’t have before, and my sewing has improved because of this.

The only problem is that Crayola fine line markers make a mark about 1 mm wide when they are new, and the lines get wider as the marker tips wear out. Most of the time this is fine for garment sewing, but sometimes I really need a washable marking pen that makes a finer line—about the width of a piece of thread. And it needs to be a type of pen that will write on all types of fabric, even stretchy knits, without snagging or stretching out the fabric.

I tried a bunch of different washable pens on the market, including some that were actually marketed as washable fabric marking pens, and none of them washed out anywhere near as well as Crayola Ultra-Clean washable markers. I reviewed each of them at the end of this post. If you are only marking on the wrong side of your fabric and don’t need a super-washable pen, maybe one of those options would work for you. But I’ve gotten spoiled using Crayola Ultra-Clean washable markers, and I couldn’t bring myself to use anything less washable.

So I started thinking about how I could put Crayola washable marker ink into a finer point pen. It turns out, it is possible, and it works great! I tried it with many different types of porous plastic tipped fineliner pens that write 0.5 mm wide or finer, and most of them worked.

I’m sharing this tutorial with you so you too can have the perfect fabric pen. I hope someday Crayola will either make fineliner pens that use their ultra-clean washable ink, or partner with a sewing notions company to put their amazingly washable ink into fineliner pens to make truly washable pens for sewers, but for now you will have to do some pen hacking and put together your own washable fine point fabric pens.

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To make your perfect ultra-fine point, ultra-washable fabric marking pen, you will need Crayola Fine Line Ultra-Clean washable markers* and a fine tipped fineliner pen that has a marker-style fiber filled ink reservoir inside it. I have picked out seven types of pens that I know work to transplant the Crayola marker ink into, and I include specific instructions and supply lists for each type of pen below, since they are all a little different.

There are no substitutes for the Crayola Fine Line Ultra-Clean washable markers. Sorry. Do not use Crayola Super Tips, other Crayola washable markers, or any other brand of washable markers. Crayola makes a lot of different kinds of markers, and not all stores that sell Crayola markers carry this specific type of marker, so make sure you are getting the right kind. Look for “Ultra-Clean” and “Fine Line” on the package.

I haven’t found any other marker, pen, or ink that is anywhere near as washable as the Crayola Ultra-Clean washable markers. To illustrate just how much more washable the Ultra-Clean markers are, below is a test swatch of white cotton jersey that I marked on with a RoseArt washable marker (left), a Crayola Super Tip washable marker (center), and a Crayola Ultra-Clean Washable fine line marker (right). I ironed the sample on the portion below the dotted line, then threw it in with a load of laundry I was washing in cold water. The Crayola Ultra-Clean marker washed out completely, but the other two left stains, especially where they were ironed.

I don’t know whether or not Crayola marker inks contain any chemicals that will corrode metal over time, so the safest option is to choose fineliner pens that do not contain any metal in areas that are in contact with the ink.

I did geek out and test the pH of the Crayola Ultra-Clean marker ink, since the only thing that Crayola says regarding the pH is that most of their products are not acid-free, and I was worried the marker ink might be really acidic. In case you would like to know, here are the results of my pH tests:

pH of Crayola Ultra-Clean Washable Marker Ink
Red 6.5
Orange 6.6
Sandy Tan 6.8
Yellow 6.7
Green 6.4
Blue Lagoon 6.6
Blue 6.2
Violet (Purple) 5.8
Pink 6.7
Brown 6.0
Gray 6.5
Black 6.0

I’m not sure what the pH will tell you, other than the marker inks are all slightly acidic (but not acidic enough that I would worry about using them on fabric). Purple had the lowest pH, so perhaps it might be more prone to corrode metal pen parts. But who knows, it might be fine. I have an older purple Crayola Ultra-Clean washable marker that is a slightly different color than the one in my newest set, so apparently Crayola changes their ink formulas sometimes. Don’t count on your markers being the same as the ones I bought this year.

Most fineliner pens have metal around the tip, so even though it may be risky to use these pens, I will show you how to put marker ink into a few of these types, in case you want to try it. If you try a pen with metal on the tip, I recommend that you periodically check for visible corrosion on the tip, and test wash a marked scrap of fabric now and then to make sure the ink is still completely washable (rust will leave permanent stains on fabric). Keep in mind the chemical formula for each ink color is different, so just because one color is safe doesn’t mean the others are. Also keep in mind Crayola could change their ink formulas in the future.

I haven’t had any problems with my metal tipped pens yet, but it’s only been a few weeks, and I haven’t tried every color in every type of pen. If you have a problem with corrosion on your pen tip, please leave a comment at the end of this post with the pen type and ink color you used so others will know what to avoid. Also, if you are reading this in, say, the year 2021 or later, and want an update on how my metal-tipped pens have fared over time, leave a comment asking me for an update.

Before we get started with instructions for each of the pens you can convert to washable ink, here are some tips and cautions for washable fabric markers/pens:

  • Maybe this first one is obvious, but only use washable fabric markers or pens on items that will be washed in water.
  • Don’t use washable markers/pens on fusible interfacing or fabric that will be fused to interfacing, since the ink will mix with the interfacing adhesive and set in permanently.
  • While I personally use these washable markers and pens with abandon on everything I sew, I do recommend that you test before using them on a special project or an unusual fabric, just to be safe.
  • Crayola Ultra-Clean marker ink washes out best from fabric made from plant fibers or synthetic fibers (cotton, linen, polyester, rayon, etc.). Be sure to test before using them on silk, wool, or other animal fibers. I do not hesitate to use these washable pens on washable silk or wool, but I am extra careful to mark lightly. Fine tipped pens are better than markers for silk and wool, since they put less ink into the fabric. On fabrics that stain more easily, it may help to soak the garment in plain cold water before washing with detergent. If marks remain where you saturated the fabric with too much ink, a second wash usually gets them out.
  • Mark your fabric lightly. Don’t press hard or saturate the fabric with marker ink, or it will be harder to wash out.
  • Porous plastic point pen tips are fragile (don’t drop your pen on the tip!) and like felt-tip markers, they wear down with use, so pressing lightly when you use your pens will prolong the life of the pen tip.
  • If you use washable marker ink on areas that will be enclosed inside bulky seams or places that will be covered in dense stitching (such as buttonholes), it may take several washes to get the ink out. It will eventually wash out, though. You can speed up the process by soaking the garment and then spraying the inky area with high pressure water from a hose or vegetable sprayer.
  • Don’t iron your fabric immediately after marking it, while the ink is still wet. Wait a few minutes for the ink to dry before ironing. Ironing immediately may set in ink stains.
  • The longer the ink sits on fabric, the harder it is to wash out. It is best to use washable markers on projects you will finish within a few days. If the ink remains on the fabric longer, you may need multiple washes, warmer water, and/or oxygen bleach to get the marks out completely.
  • It takes a fair amount of agitation to wash out the marker ink. One regular washing machine cycle is usually plenty, but if you are hand washing your item, it may take a while to get the ink out. Soaking helps.
  • Store your fineliner pens or markers point down. If that’s not convenient, get them out before you use them and set them point down in a cup for a while to help the ink flow toward the tip.
  • Crayola washable marker ink tends to dry out fairly quickly on the tip of porous plastic tipped pens, so cap your washable pen as soon as you are done using it. If your pen stops writing, a quick scribble on a piece of paper will usually get the ink flowing again. If your pen needs a little more help after not being used for a while or after being left uncapped, briefly dip the tip in water, then blot the tip on a paper towel or fabric scrap.

OK, lets get started making a washable fabric marking pen! I’ll show you how to convert seven different types of pens, so you can use whichever type you prefer.

There are some steps that are the same for each type of pen, so lets go over those first.

You will need to remove the ink reservoir, which is a flexible plastic tube filled with polyester fibers and ink, from the Crayola marker. You should either wear disposable gloves or wash your hands well before handling the ink reservoir. The ink has biocides in it to prevent mold and bacteria growth, but it is best not to risk contaminating it. I’ve had my kids’ markers get moldy before, and at that point there is nothing to do but throw them out.

To remove the marker’s ink reservoir, you can either pull the end cap off with pliers (it will get smooshed, but you will be throwing it away anyway) or use a large pair of sharp scissors to wiggle off the end cap. Remove the fibrous cylinder that contains ink from inside the marker.


You will need pen flush to clean the original ink out of most of the pens. Here is the recipe:

Pen Flush

½ cup (100 ml) unscented household ammonia
1 cup (200 ml) distilled water
2 drops dish detergent for hand washing dishes (washing up liquid, for those of you in the UK)
Mix the ingredients together and store sealed in a jar.

Some of the fineliner pens don’t need pen flush to clean the original ink out, so check the directions for the specific pen you are converting. Also, even in the same type of pen, some colors of ink clean out more easily than others. You may only need to use water with a couple of drops of dish detergent to clean some of the pens. I mention this since I’m writing this blog post during the COVID-19 pandemic when people are buying out cleaning products, and ammonia can be hard to come by. An ammonia-containing window cleaner used undiluted might work instead of pen flush, too (I haven’t tried it, though).

*** Safety Tip ***  Remember, don’t mix ammonia and bleach! After putting ammonia down your drain, flush plenty of plain water down the drain to get the ammonia out of the P-trap before scrubbing those ink stains out of your sink with a cleanser containing bleach.

You will need a bulb syringe* (aka nasal aspirator, ear syringe, snot sucker) to clean your pen. If you are using the type of bulb syringe that doesn’t open up for cleaning, use a new one (boogers and ear wax are bad for pens!). If you have one that can be opened up for cleaning, make sure it has been cleaned well before using it on your pen.

Below is a photo of a muslin test swatch of the washable pens I have currently. There are some slight differences in line width. I would say the Clover extra-fine air erasable pens and the uni-ball onyx eco micro pens made the finest lines (though there’s not a whole lot of difference—maybe a tenth of a millimeter). The Staedtler triplus pens had the widest lines and most consistent flow when stored point up, but storing any of the pens point down will improve their ink flow.

You can see that the pen lines are almost as fine as the width of a piece of thread—perfect for those times when you need to mark the exact location of a stitching line. The last two are Crayola fine line markers for comparison.

And here’s proof that the ink washes out. I ironed the section of the ink lines on the right, and it made no difference. I didn’t even bother to rinse or soak it—I just threw the test swatch in with a load of laundry. No trace of any of the colors remains.

I purchased all of the pens below in late 2019 and early 2020. Keep in mind manufacturers could change the design of their pens in the future, so the exact instructions below may need some alteration for different pen designs. Also, I’m sure there are other types of pens that will work. Hopefully the instructions below will give you ideas for how to convert other types of fineliner pens. I tried to pick some pens that are commonly available.


Clover Extra-Fine Air Erasable Pen

Clover Extra-Fine Air Erasable Pens are my top pick for converting to a washable ink pen. They are well-made pens with a very fine tip and no metal parts (so there is no possibility of the ink corroding the pen tip). They are easy to take apart and the original ink flushes out easily with plain water. They cost more than any of the other pens, but as long as you don’t damage the pen tip, you should be able to refill the same pen several times.

You will need:

Clover Extra-Fine Air Erasable Pen*
Crayola Fine Line Ultra-Clean washable marker*
Pliers
Small plastic straws and/or plastic tape
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Metric ruler
Scissors
Paper towel

Use pliers to pull the end cap off the end of the Clover pen.

Remove the ink reservoir from inside the pen. If it is not dried out and you would like to save it to refill another air-erasable pen, wrap it in plastic wrap or a plastic sandwich bag, then foil, to keep it from drying out.

Take the pen to a sink. Wash out the cap and end cap, shake out the water, and set these parts aside. Suck up lukewarm water into the bulb syringe and firmly push the tip into the open end of the pen body. Hold the pen vertically with the tip of the pen near the bottom of the sink and squeeze the bulb to push water through the pen tip. Keep flushing water through the pen until the tip of the pen appears white, with no visible ink.

Shake excess water out of the pen and gently dab the tip of the pen on a paper towel.

The Crayola marker ink reservoir is longer and smaller in diameter than the Clover ink reservoir. Since the Crayola ink reservoir has a smaller diameter, it will actually fit inside the opening in the end cap rather than butting up against the end of it, so luckily you don’t need to cut it shorter. You do, however, need to add a small spacer inside the end cap to keep the ink reservoir sitting in the right place.

I made a spacer by taping together three plastic straws that cheap off-brand cotton swabs are made from. You could also use small clean drink stirring straws, a bit of aquarium tubing, or just roll up some plastic tape until it is the right diameter to fit inside the end cap.

Cut your spacer to be 5 mm long, and push it all the way down into the end of the pen end cap.

Remove the ink reservoir from the Crayola marker and push it down inside the Clover pen. Put the end cap on, making sure the ink reservoir sits inside the end cap as you put it on. Firmly push the end cap in place. You may need to bang the end of the pen on a table to get the end cap to snap in place.

Dab the tip of the pen on a paper towel until the ink comes out of the tip.

Add a label to the pen.


Sakura Kakikata Fine Tip Fineliner Pen

Sakura Kakikata fine tip pens are my second choice for converting to a washable ink pen. Other than the Clover air-erasable pen, it is the only other metal-free fineliner pen I could find that I was able to clean the ink out of.

You will need:

Sakura Kakikata Fine Tip Fineliner Pen. The fine tipped pens in this set of Sakura pens* appear to be the same type of pen.
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above)
Awl or similar pointy object
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Scissors or razor knife
Cotton swabs
Paper towel

Remove the cap from the Sakura pen. Use an awl to carefully push off the tip of the pen. There are small indentations that you can get the tip of the awl into. After the tip comes part way off, pull it the rest of the way off with your fingers.

Tap the open end of the body of the pen on a paper towel set on a table to remove the ink reservoir and the plastic spacer tube. Set the ink reservoir aside, but don’t discard it yet.

Wash out the body of the pen, the spacer tube, and the cap with pen flush. Use a cotton swab to wipe out ink if needed. Rinse these pen parts, then shake off excess water and set them aside.

Fill the bulb syringe with lukewarm water. Push the pen tip onto the end of the bulb syringe and flush water through it. Flip the tip around, and flush water back through the other way. Suck up some pen flush, and flush that through the tip until it looks white/clear. If you see any ink still in the tip, drop the pen tip into your jar of pen flush and soak it for an hour or two. Flush the tip again with pen flush, then water. Dab the tip onto a paper towel to verify than no ink comes out from inside the tip.

Remove the ink reservoir from the Crayola marker.

Line up the end of the Sakura ink reservoir and the spacer tube. Set the Crayola ink reservoir next to it, aligned with the end of the Sakura ink reservoir. Cut the end of the spacer tube at the point where it is aligned with the end of the Crayola ink reservoir. You need the total length of ink reservoir plus spacer to remain the same.

Put the smaller piece of the spacer tube inside the body of the pen. Insert the Crayola ink reservoir. Push the pen tip firmly back in place.

Dab the tip of the pen on a paper towel until ink comes out.

Add a label to the pen.

 


Sharpie Pen

Sharpie pens (which are different from Sharpie ultra-fine point permanent markers) can be converted fairly easily to use washable ink. They are porous plastic tip fineliner pens with water-based ink. You can get Sharpie pens in many colors, so you can match the pen colors to ink colors from a set of markers if you like.

You will need:
Sharpie pen*
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above)
Pliers
Awl or similar pointy object
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Cotton swabs
Paper towel

Pull the end cap off of the Sharpie pen with pliers.

Remove the ink reservoir from the pen.

Wash out the pen cap and end cap with pen flush. Rinse them, shake off excess water and set them aside.

Hold the pen body vertically in a sink with the tip near the bottom of the sink. Fill the bulb syringe with lukewarm water, insert it into the open end of the pen, and squeeze it to flush water out through the tip. Hold your fingers over the vent holes near the tip (the places the water shoots out sideways from) to force water out of the tip of the pen as you squeeze the bulb syringe. When the water runs mostly clear, suck up some pen flush into the bulb syringe and flush that through the pen.

Use an awl to pry off the tip of the pen.

Use a cotton swab dipped in pen flush to wipe out the tip end of the pen body. If it looks like there might still be some ink in the tip, put the tip of the pen in the jar of pen flush and let it soak for an hour or two.

Put the tip of the pen up against the bulb syringe and force some more pen flush through it. When it looks clean, flush water through it. Dab the tip on a paper towel to verify that you have gotten all of the ink out.

Put the tip back on the pen.

Remove the ink reservoir from the Crayola marker.

The Crayola marker ink reservoir is longer and smaller in diameter than the Sharpie pen ink reservoir.

However, it just so happens that if you put the end of the Crayola ink reservoir inside the end cap, the total length is the same as the original ink reservoir plus end cap.

Place the Crayola ink reservoir inside the hollow end cap, then insert the ink reservoir and end cap into the body of the pen. Push the end cap firmly in place.

Dab the tip of the pen on a paper towel until ink flows out.

Label your new washable fabric pen.

 


Foray Stylemark Pen

Foray Stylemark pens are store brand porous plastic tip pens from Office Depot/OfficeMax. They convert fairly easily to using washable ink.

You will need:
Foray Stylemark Pen*
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above)
Awl or similar pointy object
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Cotton swabs
Paper towel

Remove the pen cap from the Foray Stylemark pen. Using your hands, pull apart the two halves of the pen and remove the ink reservoir.

Wash out the cap and back end of the pen with pen flush, rinse, shake out the excess water, and set aside.

Fill the bulb syringe with lukewarm water. Hold the tip section of the pen vertically, with the tip near the bottom of the sink. Insert the bulb syringe into the open end of the pen and squeeze the bulb to force water through the pen. Be careful, since water will shoot out sideways from three holes near the tip. When the water starts to run clear, hold your fingers over these vent holes as best as you can to force water out of the tip of the pen. When the water starts to look clear, suck up some pen flush into the bulb syringe and switch to flushing pen flush out of the pen tip of the pen, until that runs clear.

Use an awl to pry the tip of the pen off. Place the tip in the jar of pen flush and let it soak for an hour or two. Use a cotton swab dipped in pen flush to wipe out the tip end of the pen body. Rinse it and set it aside.

Put the pen tip directly up against the tip of the bulb syringe, and force more pen flush through it. If you still see some ink in the tip or wick, soak the pen tip in pen flush for an hour or two, then flush it out with the bulb syringe again. When it looks clean, flush water through the tip. Dab it on a paper towel to make sure no ink comes out.

Put the tip back on the pen.

Remove the ink reservoir from the Crayola marker. It is the same size as the one in the Foray Stylemark pen. Put the Crayola ink reservoir into the lower section of the pen, pushing it gently onto the wick inside. Push the back end of the pen back on.

Dab the tip of the pen on a paper towel until ink flows out.

Label your new washable fabric pen.

 


Staedtler Triplus Fineliner

Staedtler Triplus Fineliner pens come in many colors, so you can match Crayola colors to the pen colors and make a whole set of washable pens. The original ink in these pens is almost washable, and some of the colors can be flushed out of the pen tip with just water.

You will need:

Staedtler Triplus Fineliner Pen*
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above). You may not need this for some pen colors.
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Pair of large, sharp scissors
Paper towel

Use your large, sharp pair of scissors to remove the end cap from the Staedtler pen. Close the scissors around the seam at the base of the end cap and hold them just tight enough to get a good grip on the end cap. Wiggle and pull off the end cap, trying not to damage it too much.

Fill the bulb syringe with lukewarm water. Hold the body of the pen vertically with the tip near the bottom of a sink. Insert the bulb syringe into the open end of the pen, and squeeze to force water through the pen. When the water starts to run clear, hold your fingers over the vent holes where the metal tip joins to the plastic pen body as best as you can to force water out of the tip of the pen.

When the pen tip looks white/clear, dab it on a paper towel to see if ink comes out. If there is still a little ink coming out of the pen tip, flush out the pen some more using pen flush, then rinse it with water. If some ink still comes out, soak the pen in pen flush for an hour or two, then flush it again. Some of the colors clean out with just a couple of squirts of plain water, and others will need soaking in pen flush.

Remove the ink reservoir from the Crayola marker.

The Crayola marker ink reservoir is longer and smaller in diameter than the Staedtler triplus reservoir.

Use scissors or a razor knife to cut the spacer attached to the end cap 1.5 cm shorter to keep the total length of the ink reservoir plus end cap the same.

Place the Crayola ink reservoir inside the pen and push the end cap on firmly. Dab the tip of the pen on a paper towel until the ink flows out.

Label your new washable fabric pen.

 


Paper Mate Flair Ultra Fine Fineliner Pen

Paper Mate Flair UF pens are my least favorite pen to convert. They are hard to pull apart and put back together, and the tips are quite fragile. I wanted to figure out how to make them work, though, since they are a common pen you might already have on hand. After ruining a couple of pens, I did figure out how to make the conversion work. The original ink in the green pens is fairly washable, so you could actually use a green pen as a washable fabric marking pen if you like (see more discussion on this at the end of this post). Make sure to store these pens point down for best ink flow.

You will need:

Paper Mate Flair Ultra Fine Pen*
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above)
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Two small pieces of grippy shelf liner
Hair dryer
Tape
Metric ruler
Paper towel

Remove the cap from the Paper Mate pen. Heat up the center part of the pen with a hair dryer. Grip each section of the pen with a piece of grippy shelf liner, and pull the two parts of the pen apart. It may help to twist the pen as you start to pull.

Remove the ink reservoir from the pen.

Take your pen over to a sink. Wash out the cap and back end of the pen, shake out the excess water, and set them aside.

Suck up some lukewarm water into the bulb syringe. Firmly insert the tip of the bulb syringe into the open end of the tip section of the pen. With the pen held vertically with the tip near the bottom of the sink, squeeze the bulb to flush water through the pen. Water will shoot out sideways from a vent hole near the tip. Once the water starts to run clear, hold your finger over the vent hole as you squeeze the bulb to force water out through the tip.

When the water runs mostly clear, switch to flushing out the pen with pen flush as you did with water until the tip appears white/clear. You may need to soak the tip in pen flush for an hour or two if you still see some ink in the tip. Rinse by flushing water through the tip. Dab the tip on a paper towel to verify that no more ink is flowing out of the tip.

Remove the ink reservoir from the Crayola marker.

The Crayola marker ink reservoir is longer and smaller in diameter than the Paper Mate reservoir, but you can get it to fit in the Paper Mate pen. To get the ink reservoir to stay in the right place inside the pen, wrap a piece of tape with one edge exactly 4.5 cm from one end of the Crayola ink reservoir, as shown below. Wrap the tape until it is the right diameter to fit snugly inside the tip section of the pen. The tape wrapped ink reservoir should fit snugly enough inside the pen to keep the ink reservoir in position, but it should not be so tight that you crush the reservoir as you insert it.

Insert the ink reservoir so that exactly 4.5 cm of the ink reservoir is inside the tip section of the pen. The edge of the tape will be flush with the edge of the pen section.

Push the back end of the pen onto the tip section. Hold the tip section of the pen with a piece of grippy shelf liner, being careful not to touch the tip, and bang the back end of the pen on a table until it snaps completely into place. You may need to heat the back end of the pen with a hair dryer first.

Dab the tip of the pen on a paper towel until the ink flows out.

Label your new washable fabric pen.

 


Uni-ball Onyx Eco Micro Point (0.5 mm) Rollerball Pens

Uni-ball Onyx micro point pens are rollerball pens, which have a metal rolling ball tip similar to ball point pens, but they use liquid ink in a marker style fibrous reservoir, so they will write well on most fabric. They require just a little more pressure to write with, though, and will not write quite as well as fineliner pens on really stretchy or flimsy fabric.

Note that I am specifically recommending the eco version of this pen, because the recycled plastic is softer, making it easier to get the end cap off. The tips on these rollerball pens are sturdier than the plastic point fineliner tips, so if you tend to write with a lot of pressure, or drop your pens a lot, these might be the best option. They write with a slightly finer line than any of the other pens.

You will need:

Uni-ball Onyx eco micro point (0.5 mm) rollerball pen*
Crayola Fine Line Ultra-Clean washable marker*
Pen flush (see recipe above)
Disposable gloves (or just make sure to wash your hands well before and after touching the ink)
Bulb syringe
Awl or similar pointy object
Scissors or razor knife
Paper towel

Use an awl to carefully pry off the end cap from the Uni-ball pen.

Remove the ink reservoir and set it aside, but don’t discard it yet.

Take the pen over to a sink. Wash the pen cap and end cap, shake off the excess water, and set them aside.

Fill a bulb syringe with lukewarm water and push it into the open end of the pen. Hold the pen vertically over the sink, with the pen tip near the bottom of the sink, and squeeze the bulb to force water through the pen. Water will shoot out sideways from the vent hole near the tip of the pen.

After flushing some water through the pen, suck up some pen flush into the bulb syringe. Force some pen flush through the pen. When the liquid coming out of the pen is mostly clear, use your finger to block the vent hole near the tip so liquid is forced out through the tip of the pen.

Only a tiny amount of liquid can come out of the tip at a time, so just keep up a steady pressure on the bulb while covering the vent hole with your finger. Eventually a drip will come out. It can help to dab the tip onto a paper towel as you do this so you can see that a little liquid is indeed coming out. Keep this up until the pen flush coming out of the tip is completely clear. It will take a few minutes.

Dab the pen tip on a paper towel to verify that only clear liquid is coming out. Flush out the pen with plain water, then shake out the excess water.

Remove the ink reservoir from the Crayola marker.

The ink reservoir from the Crayola marker is longer and smaller in diameter than the Uni-ball ink reservoir, but it will work fine if you shorten the end cap.

Line up the Uni-ball ink reservoir and the end cap. Set the Crayola ink reservoir next to it, aligned with the end of the Uni-ball ink reservoir. Cut off the bottom of the end cap at the point where it is aligned with the end of the Crayola ink reservoir. It is made from soft plastic and can be cut easily with sharp scissors or a razor knife. You need the total length of ink reservoir plus end cap to remain the same.

Place the Crayola ink reservoir inside the pen and push the end cap on completely.

Dab the pen tip on a paper towel until ink comes out. The water comes out slowly, so this will take a while. You might also need to scribble on a piece of paper. Eventually the ink will start flowing out.

Label your new washable fabric pen.

 



For the record, here are the other pens I tried first before transplanting Crayola Ultra-Clean washable marker ink into fineliner pens. Nothing else I tried worked as well as a pen with Crayola Ultra-Clean ink, but some of the other pens I tried might be an option for you if you don’t want the hassle of putting together your own pen.

The first thing I discovered was that my perfect fine-line fabric marking tool needed to be a pen, not a pencil, since pencils will not mark on stretchy knit fabric. I tried all of the various fine point pens in my house, and the only ones that marked well on all types of fabric were porous plastic point fineliner pens and liquid ink rollerball pens. Of course, none of them had washable ink.

The first type of washable pen I tried was putting “washable” fountain pen ink* in a refillable rollerball pen*. Unfortunately, I discovered that washable fountain pen ink isn’t actually all that washable, and it can bleed a lot when used on some fabric. While you can wash most of the ink out, it leaves stains, especially after being ironed. My first thought when looking for a fine point washable ink pen was that I would mostly want it for marking stitching lines on a muslin. Then I could wash the fabric and re-use it, so slight stains would be OK. This pen/ink combination would actually work for that, but the more I thought about it, the more I realized I wanted a truly washable pen for marking finished garments, too.

This fountain pen ink experiment did lead to me picking up fountain pens as another hobby, though, and I’m having lots of fun with them. They write so much smoother than even a high quality rollerball pen. If you want to try writing with a fountain pen, I would suggest starting with a Pilot Kakuno* or Pilot Metropolitan* with a size medium nib. They do require some upkeep. The cleaning techniques I learned for my fountain pens (flushing with pen flush using a bulb syringe) helped me figure out how to clean the ink out of a fineliner pen, too, so at least that project wasn’t a wasted effort.

After deciding washable fountain pen ink wasn’t what I wanted for marking fabric I did some research to see if my perfect pen was something that had recently come out on the market and I’d just missed it. I tried ibotti washable fabric marking pens*, which sounded like exactly what I wanted, but after testing them I discovered that the ink in these pens is set in by the heat of an iron. A second heavy duty wash with hot water and lots of oxygen bleach did finally get the stains out of my sample fabric, but these pens are not nearly as washable as Crayola Ultra-Clean washable markers, and I would hesitate to use them on the right side of a garment. I might use these to mark the stitching lines and other marks on a muslin so I could wash the fabric and re-use it to make another muslin. You could probably use them on the wrong side of your garment fabric, as long as it’s not thin fabric or white fabric, and you mark lightly. And if you won’t be ironing over the marks, they would work OK. These pens make a wider line than the fineliner pens I altered, so they don’t really offer any advantage over Crayola fine line washable markers, which wash out better. I don’t recommend these pens.

I saw that you can get air erasable and water erasable extra-fine point pens, but neither of these are what I want. I don’t want marks that are going to disappear before I’m done with them. Air erasable and water erasable pens contain a chemical that becomes transparent when exposed to water or water vapor in the air, so you never know how long the marks will last—it depends on the current humidity. I tried Dritz air-erasable markers many years ago, but they dried up so quickly I quit using them.

I bought a Clover extra-fine point air-erasable pen*. I actually bought mine specifically to see if I could convert it to a washable ink pen, since it has a super fine plastic tip, but I thought an air-erasable pen might be handy on occasion, too. These look like a good marking pen to use when you only need temporary marks. The directions say to wet the marks with plain water or let them disappear over time before ironing or washing with detergent, or the marks can set in permanently. I tested this on muslin. Ironing with steam made marks that had disappeared come back, but they still washed out on my muslin test sample. So ironing might or might not be an issue. You’ll have to test that yourself. There could be a lot of factors affecting how well the ink washes out, such as fabric type, how dark your mark is, iron temperature, what laundry products you use, etc.

Clover air-erasable pens are a nice special purpose marking tool, but they have two major drawbacks: 1) the marks fade with time and can disappear before you are done with them and 2) they dry up quickly. They are also relatively expensive. And although I haven’t had a problem yet, some people say that sometimes the marks set in and are hard to get out. They are nice for some tasks but are still not my perfect everyday fabric marking tool. The cool thing about these pens is that after the original ink is used up your pen doesn’t need to go to waste! Extra-fine Clover air-erasable pens are the perfect pen to flush out and put Crayola Ultra-Clean washable ink in. I bought two Clover pens. I converted one to use washable ink, and I wrapped up the original ink reservoir in plastic wrap and foil so I could save it to use to refill the second air-erasable pen when it runs dry. That way I get to use both types of pens, and I’m not throwing away any expensive ink.

Heat erasable pens, such as Frixion pens*, aren’t what I want either. All of the other brands of heat-erasable pens* I looked at that are specifically intended for use on fabric made wider 1 mm lines (about the same as a Crayola fine line marker), which is too wide for my purposes. The marks don’t actually go away when heated, they just change color, usually to off-white, so they can leave slightly visible marks, even after washing, especially on dark fabric. People often refer to this as “bleaching” on dark fabric but it is actually just a white ink stain.

I have found that marks from heat erasable pens only wash out completely if they have not been ironed (which is also what happens with most washable markers—the stains are set in by heat). Also, I nearly always end up accidentally ironing my marks away while I still need them. Another drawback is that if the marks don’t wash out all the way, they can return to their original color if they are exposed to below freezing temperatures. I’m not sure why heat erasable and air/water erasable pens are so popular. In my opinion, neither of these types of pen are good for marking fabric for garment sewing. I’m sure they are good for certain specific things, but neither work for me as everyday fabric marking pens.

I found references to quilters using green (only the green!) Papermate Flair pens to mark the stitching lines on their quilt tops. I bought some Ultra-Fine point Flair pens* to try, and I found that the green pens really are surprisingly washable (I verified that the other colors are not washable). I would say the green Flair pens are more washable than the ibotti pens, since in my test the green Flair pen marks did not seem to be set in by the heat of an iron. Green Flair pens are not as washable as Crayola Ultra-Clean markers, but they are better than other pens I tried. When I marked on muslin, light marks washed out with a single cold wash, but the darker marks left faint stains. A second heavy-duty wash with warm or hot water and oxygen bleach would probably get the darker marks out. I would consider using green Flair pens sparingly on the right side of a garment (but probably not on white fabric) if I hadn’t come up with better options. The downside to using Flair pens is that only the green pens are washable, so you only have one color to use.

Staedtler Triplus Fineliner* pens claim to “wash out of most fabric” so I gave them a try. I tested them on white cotton jersey first. I ironed half the marks. After one cold wash, I wasn’t impressed. Significant stains were left, especially where I ironed over the marks, and I wondered how they could possibly claim that these pens were in any way washable. I tested again on muslin, and again there was significant staining after one cold wash. However, after a second wash on a heavy-duty hot wash cycle with lots of oxygen bleach, all but the red washed out completely. I would classify these as almost washable. I wouldn’t recommend using these pens to mark fabric.

Crayola Take Note Washable Gel Pens* Since these are gel pens, not liquid ink pens, they require more friction on the tip to write and will only write on stable woven fabric. You can put a few dots on knit fabric, but you can’t draw a continuous line. Some colors (mainly red and colors with red dye in them such as purple, orange, and pink) are set in by the heat of an iron. All of the colors washed out if they were not ironed, and were washed in cold water. I don’t suggest that you buy these for the purpose of marking fabric, since there are better options, and many of the colors stain if ironed, but if you have some already, you could test and see if some of the colors are washable enough (maybe light green and light blue). Make sure to iron your test marks, since ironing sets in many of the colors.

Crayola Take Note Felt Tip Pens* These are labeled as washable, but the ink is set in by ironing. They also make a broader mark on fabric than Crayola Fine Line markers. I don’t recommend these for marking fabric.

One last thing: Since laundry products can affect how well the marks wash out, I’ll let you know what I use in case it makes a difference. I only use Charlies Soap Powdered laundry detergent*, which I dissolve in hot water before adding to the washing machine (like any powdered detergent, it can cake up in cold water). This is the best laundry detergent ever, and every time I mention it I have to restrain myself from writing several paragraphs on how great it is. It cleans your clothes, then completely WASHES OUT, which is necessary for those of us with sensitive skin, and for washing items that need to remain absorbent and residue-free, like cloth diapers and cloth menstrual pads. Most laundry detergents intentionally leave all kinds of chemical residue on your clothes (optical brighteners, fabric softeners, scent, etc.). Sometimes I use pure Sodium Percarbonate* (the active ingredient in oxygen bleach). I never use laundry products that leave a residue on clothes, which includes most laundry detergents, fabric softeners, oxygen bleaches, and dryer sheets. In addition to irritating sensitive skin, those residues can help hold in stains, which is why I’m mentioning it. Crayola Ultra-Clean washable marker ink is so washable I doubt your choice of laundry products will matter, but it might be a factor if you try other washable pens.

* Links in this post identified by an asterisk (*) are Amazon affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you). As an Amazon Associate I earn from qualifying purchases.

Posted in Sewing

How to Accurately Mark Dark Fabric with Soap

I was so happy when I discovered using Crayola Ultra-Clean Fine Line Washable Markers to mark fabric. They work so much better than the fabric markers and pencils available at fabric stores. These markers changed my life. Seriously, they did. But of course, they don’t show up on dark colored fabric.

The main challenge I’ve had with marking on dark fabric is finding a tool that I can use to smoothly and quickly trace around a pattern onto dark colored knit fabric without stretching or snagging on the fabric. I finally realized the solution is to use soap slivers, probably something my great grandmother used to mark fabric! I can’t believe I’ve been ignoring such an obvious solution for so many years. I thought soap would make an imprecise tool at best, but I’ve discovered that I can get a nice crisp line by marking against the edge of a piece of paper.

Pattern traced soap sliver

Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

I had read a tip about marking fabric with soap slivers many years ago. I got out a little bar of hard hotel soap, tried using it to mark fabric, said, “Yep, it leaves a mark on dark fabric,” put it in my drawer of marking tools, and never got it back out. The reason I never used it is I thought it made wide, fuzzy marks that wouldn’t be of much use. But, as I’ve discovered, there are ways to use soap to get a nice sharp line!

There are two tricks to getting precise marks with soap. First, you need a piece of soap the right shape. If you use regular bar soap, the thin soap sliver you are left with when the bar is almost used up is a pretty good shape. The soap sliver should be about 5mm (3/16″) thick. Let it dry completely before using it to mark fabric.

Soap sliver on washcloth

If you don’t use bar soap, and don’t want to use someone else’s old soap sliver, you can use a small saw to cut a piece of hard bar soap to about the size and shape of a piece of tailor’s chalk. You want your piece of soap to be about 5mm (3/16″) thick.

Not all types of bar soap will leave good marks on fabric. The little bars of hard soap you get at hotels work well for marking fabric. If you don’t have one of those, I recommend using hard bar soap such as Kirk’s Castile Bar Soap* or Dr. Bronner’s Castile Bar Soap*. Dr. Bronner’s bar soap has a better shape for cutting into slices. If you are going to cut a bar of soap, start with a fresh, unused bar so it crumbles less.

Cutting soap with saw

To cut this round hotel soap, I cut off one side to give me a flat surface, then sawed the bar in half to make a thinner piece.

Cutting round soap

You can sharpen and bevel the edges of your soap sliver by rubbing the soap on fine sandpaper. Use an old toothbrush to brush the soap residue off of the sandpaper, and you can keep re-using the same piece of sandpaper.

Sharpening soap with sandpaper

I tried cutting soap with a serrated knife, and it mostly just crumbled, but I got some small usable pieces. So if you don’t have a saw, you can try cutting or shaving soap with a knife. If you are starting with a small bar of hotel soap, you could also try using a cheese grater or razor knife to make the bar thinner or bevel one side to get a sharp edge. You can sand the soap pieces with sandpaper to shape them further.

The second trick to getting a good line with a soap sliver is to use it up against a piece of paper. That way your line can be any width, but you know to use the nice sharp edge of the line that was against the paper as your guide. If you like you can make some stray marks on the fuzzy side of the line to remind you which is the correct edge of the line to reference.

If you are tracing around a pattern, it’s easy to remember which is the correct side of the line to reference, since you will be cutting off the soap marks. However, for marks on the interior of your pattern, you need to keep track of which side of the line was against the paper.

In the picture below, the line on the left was drawn freehand, and the other two were drawn against a piece of paper. On the line on the right, I drew some stray marks to remind me that the other side of the line is where the actual reference line is. So, with these thicker soap lines, the center of the line isn’t what you look at, it’s one edge of the line that matters.

Soap lines on fabric

I found that marking against paper about the weight of regular printer paper works best, but you can also trace around a tissue paper pattern if you are careful.

Marking against a ruler doesn’t work, since the blunt edge of the soap can’t get up against the ruler. When you use paper, the soap rides over the edge of the paper, giving you a nice sharp line on your fabric.

I usually go over my line a couple of times to make sure I have a good visible line, but this goes quickly since the soap glides so smoothly over the fabric.

To mark a dart, I find the easiest way is to cut along one leg of the dart on the pattern and fold it open. Trace along the edges of the dart legs with soap, and remember that the outside edges of the soap marks are the actual stitching line. Even if your soap line is a quarter inch wide, you still have a perfectly accurate stitching line, because the edge of the line that was against the paper is your stitching line.

If you are cutting your fabric on the fold or double layered, mark the ends of the dart legs and the dart apex with pins or tailor’s tacks, then flip the fabric over and mark the other side, using the pattern as a guide.

Marking a dart
Marked dart

For comparison, here are the other marking tools I tried previously to mark dark fabric. None of them work as well as soap!

I tried putting cornstarch in a sock to make a DIY pounce pad, and while that worked, it was really messy and the powder ended up spreading everywhere, so I’d rather not try that again.

White Clover Chaco Liners* are great marking tools, but they have some limitations. I use them frequently to mark dart lines and such on dark fabric, but they are easier to use to mark straight lines than to trace around curved pattern pieces. The chalk lines brush away easily, but if you rub your finger along the chalk line right after you draw it, it helps rub the loose chalk into the fabric so it won’t brush off as easily. While I can use Chaco liners to trace around a pattern onto fabric, I have to work slowly to avoid stretching out knit fabric. I usually have to go over the same area multiple times while carefully holding down the fabric to keep it from stretching, and even then the marks are not always as visible as I would like.

I tried regular clay tailor’s chalk, which works a little better than a Chaco Liner for tracing around a curved pattern onto knit fabric. It doesn’t glide smoothly, so I still have to work slowly to avoid stretching out the fabric, but the marks are more visible than the Chaco Liner marks, which is good. The main problem I have with chalk, though, is I really don’t like touching chalk. The feel of the dust on my fingers brings me back to third grade and that kid that liked to scrape his fingernails down the chalkboard . . . shudder.

I’ve been using white china markers* to mark notches on knit fabric, since I don’t like to clip into knits to mark the notches, especially when I have quarter inch seam allowances. The marks seem to wash out just fine, but I still use these grease pencils sparingly and only in the seam allowances, just in case. These marks are more visible than chalk marks, and they don’t brush away. While china markers work to trace around a pattern onto woven fabric if your pattern is on sturdy paper, I find they don’t work at all to trace a pattern onto stretchy knit fabric.

So tailor’s chalk was the best option I knew of, but I kept wishing it would glide more smoothly, and I wondered if the wax based chalk tailors use would be better. I almost ordered some, but that was when I remembered soap slivers!

All these years, and the perfect solution has been in my house the whole time. Unlike chalk, soap glides smoothly over both woven and knit fabric, it leaves nice visible lines that don’t brush away easily, and since it’s soap, I know the marks are going to wash out! Tracing around a pattern with soap is much faster and easier than anything else I’ve tried.

*Links in this post identified by an asterisk (*) are affiliate links. If you click through and make a purchase, I will earn a commission (at no additional cost to you).

As an Amazon Associate I earn from qualifying purchases.

Posted in Sewing

Free Printable Combination French Curve

I was using my printable French curves while working on a sewing pattern, and I found it useful to use two different sizes of curves. I kept losing one and having to search through the layers of pattern pieces on my table to find the curve I needed. Finally it occurred to me that I could combine the two sizes into one, so I at least would only have one tool to lose.

I put three of my curves together, traced them onto a clear plastic sheet I’d saved from some packaging, and came up with this:

I figured other people would also find this tool useful, so I put together a pdf of similar combination French curves. There are four pages to the pdf. The first two pages are for two curves marked in inches (they are mirror images). Pages 3–4 are for curves marked in centimeters. As before, I left off adding numbers, so you can label them where you like after you print them.

Since these curves are larger, they won’t fit on one piece of paper, so you will have to trim off one of the borders and tape or glue the sheets together.

To print to scale, make sure to print from Adobe Acrobat Reader or another dedicated pdf reader, not a web browser. Choose the option for printing “actual size” or “100%” or “no scaling” (the wording will vary depending on which software you are using). You can also print them at a scale of 50% for half scale or to another scale if you are doing small scale exercises. The inner curves are actually half scale versions of the outer curves, by the way.

To make a curve with labels on both sides, I printed out a set of mirror image curves onto heavy paper, cut them out, and glued them back to back. I labeled them so that the numbers were in the same spot on the front and the back.

Posted in Uncategorized

Free Printable Tailor’s Square

Printable_L-SquareOne of my readers was inspired by my free printable French curves to create a printable pattern drafting tool of her own, which she would like to share with you.

Here is a printable tailor’s L-square, courtesy of Eva Mendoza. To make the ruler, print out the sheets at actual size. When printed to the correct scale, the border around each sheet should measure 7 inches by 10 inches.

Trim along the borders as needed, and carefully glue or tape the sheets together, checking the alignment marks and numbers on the ruler to make sure you are taping the right sheets together.

There are separate files for the front and the back, so you can print both and glue them together, keep them separate, or just use one or the other if you don’t need both sides.

14 x 24 Printable Tailor’s Square Ruler

14 x 24 Tailor’s Square Ruler (Back)

Print

Posted in Patternmaking

Three Blackwood Cardigans – A Brutally Honest Review

I needed to make some new sweaters or sweatshirts to wear around the house. After considering several different cardigan and sweatshirt patterns, I decided on the popular Helen’s Closet Blackwood Cardigan pattern. This pattern had the features I wanted, but I also chose it because I’m a fan of the Love to Sew podcast, which Helen co-hosts with Caroline of Blackbird Fabrics, so I like to do what I can to support the hosts’ businesses.

When I first saw the Blackwood cardigan pattern, I dismissed it as something I would never wear, since I mostly saw people making the long version. I’m 5’2″ tall so, a long cardigan would be overwhelming on me. I also don’t like a lot of weight hanging off my shoulders. I had looked at the shorter view, but I thought it looked too boxy.

However, I finally tried the short version anyway, and once I saw the finished garment on myself, I don’t think it looks boxy. I also wasn’t sure that a cardigan worn open would keep me warm, but I found that it does keep me warm enough, and I like how it shows off the top you have on underneath. So I’ve been a little slow to join the Blackwood fan club, but now I’m a convert.

I decided to live dangerously, and I made my first Blackwood out of some navy blue wool French terry that had slightly less than the recommended amount of stretch. I started with one size up from what my measurements called for, did a full bust adjustment**, a full butt adjustment, my usual amount of shortening, and straightened the sleeve seam to give me a little more elbow room. I also made some pattern corrections to the armholes and sleeves, which I describe later in this post.

**Helen includes a copy of her guide to FBA’s on knits with the pattern. I chose to combine two of the methods (the two shown in this blog post) which worked quite well. I converted half of the bust dart to ease at the side seam, and then used the method that curves the lower hem to get rid of the rest of the bust dart.

You can’t see much of my navy cardigan, since it’s such a dark color, but here it is. The bottom edge hits me just below hip level, which is longer than I was anticipating, but I guess longer keeps me warmer, right?

I was quite pleased with my first Blackwood, but I don’t like to wear wool sweaters except on really cold days (they make me break out in a cold sweat, and then there’s the scratchiness) so I made two more in cotton fabrics. For the next two, I went a size narrower at the shoulders, which I think looks better on me. Plus I used fabric with more stretch, which made them more comfortable.

Links in this post identified by an asterisk (*) are affiliate links. If you click on these links and purchase something, I will earn a small commission.

For the second cardigan, I combined three different scraps of unbleached cotton. The body of the sweater is made from some thick, cozy fleece, the sleeves from a waffle knit, and the bands are made from 2×2 ribbing from Organic Cotton Plus*.

Here’s a close-up of the three different fabrics I used. This cardigan is so softy and cozy I want to wear it every day.

For my third Blackwood I used some pink cotton velour. I shortened this one to hit me above the hip, and also shortened the lower band. This one is cute and would look nice over a dress.

Sewing velour is pretty frustrating, but it’s worth it in the end. I had to glue baste with washable glue stick in several places, and I had to hand baste the sleeve bands, because I couldn’t get the fabric to stay in place with pins or Wonder clips. Even though sewing velour is a pain, I sort of want to make a cotton velour Blackwood in every color.

Hmm . . . and now I’m wondering how a three-quarter length sleeve or short sleeve version would look. Just a little something to wear over a sleeveless summer dress. I’ll have to re-visit that idea in a few months when the weather warms up.

I felt a little guilty making my cardigan out of this velour, since I originally intended to use it to make a dress for my daughter, but I did manage to squeeze a T-shirt for her out of the scraps.

There is this weird nicey-nice culture around sewing blogs, where people tend to gloss over pattern issues and glowingly praise every pattern, no matter how poorly drafted it is. Frankly, the pattern drafting on most home sewing patterns, whether they are big 4 or indie patterns, isn’t that great.

I’ve found myself not writing blog posts about some things I’ve sewn, since I had so many problems with them, and I hesitated to say anything negative here, because I don’t like reading negative stuff, and I’m guessing you don’t either. I’ve decided that from here on I’m going to honestly and frankly point out the problems I run into with patterns, and if I can, show you how to fix them.

I’m not doing it to be mean, but to help people. If you ask me, it is mean and hurtful to NOT point out problems you find in a pattern, because you might lead a beginning sewer to try a pattern that needs significant pattern corrections to even sew together. Plus, you never know, the pattern designer might read your review and do a better job on their next pattern.

Since learning to draft sewing patterns, I always check the sleeves and armholes on commercial sewing patterns. There is almost always something wrong with them. Luckily, with this pattern, the shape of the armhole and sleeve cap are very nice (probably the best I’ve seen on a pattern for a knit top, actually), but there are some things that need to be corrected. The sleeve is twisted, the front armhole is too large, and the front armhole notch is in the wrong place. I checked this on size 10 and on size 20, and I found the same problems on both sizes, so there’s a good chance that all sizes have these problems.

Helen, the pattern designer, recently re-released this pattern with a larger size range. She mentioned removing some excess fabric width in the front armhole area, and this must have been a last minute alteration, because she apparently did not make alterations to the notches, etc. after doing this, which I am guessing caused some of the problems with the sleeves and armholes. These are relatively minor problems, but I think they are worth correcting, especially the front armhole notch issue.

I should add that I am not specifically picking on this pattern designer. Overall, this pattern is drafted better than most home sewing patterns I’ve tried. I’ve just decided I’m tired of all the dishonest praise fangirls post on their sewing blogs, and I’m going to start pointing out the issues I find on every pattern that I review, even those I really like.

Here’s how to correct the issues I found with this pattern. Ideally, you should make these corrections before you make any other fit alterations to the pattern, but they can also be made later if you’ve already altered your pattern.

Note: I printed out half scale versions of the pattern to save paper and to make photography easier.

Draw in the seam allowances accurately around the front and back armholes and the sleeve cap.

Here’s how to correct the sleeve twist.

First, lengthen or shorten the sleeve if you need to. If you changed the sleeve length, draw in a smooth line for the front sleeve seam, but don’t worry about the back seam yet. If you want a slightly looser sleeve, like I did, draw the sleeve seam as a straight line from the underarm to the wrist.

Partially cut out the sleeve along the front inner arm seam and the front half of the sleeve cap.

Fold the pattern in half lengthwise, matching the sleeve seams the best you can, but without twisting or wrinkling up your paper. The underarm and wrist points do not line up, indicating the sleeve has some twist in it. This means that if you sew it up as is, you will get diagonal wrinkles on the underside of your sleeve. Apparently this is a common issue with sleeve patterns, because I saw this correction mentioned in a Craftsy class.

I found that the front underarm point was a little higher than the back. If the difference is small, you can either trim off the extra length on the front, as shown below, or raise the back to match the front. If you have a significant difference, trim off half the difference on the front sleeve cap seam at the underarm, and increase the height of the back at the underarm to match. Smoothly blend into the existing curve.

At the wrist, use a square to draw a new wrist line perpendicular to the fold.

Trace the front sleeve seam onto the back.

Before unfolding the pattern, cut along the wrist line.

Open up the sleeve pattern and draw in a new grainline on your fold line. Cross out the original grainline, then finish cutting out the sleeve pattern along the new lines you marked.

Now cut out the notches on the sleeve cap. Walk the sleeve around the front armhole, using an awl or pin as a pivot point along the seam line. Here’s how to walk the seam, in case you haven’t done it before (or if you’ve only seen the grossly inaccurate methods demonstrated in certain Craftsy classes): Start by matching up the shoulder points, with the awl at the shoulder point right on the seam line, not the edge of the pattern. Pivot the sleeve pattern slightly, and re-position your awl a little further down the seam, making sure to place your awl right on the stitching line each time you move it. Repeat this until you get to the notch.

Mark the notch location on the sleeve onto the armhole (the original notches don’t match up).

Continue to walk the rest of the sleeve cap seam. You will see that the armhole is larger than the sleeve, which is the opposite of what you are used to on a woven garment. On a knit garment the sleeve cap and armhole seams should usually be the same length.

My suggestion is to simply ease the extra armhole length into the sleeve between the notch and the underarm point. Because the knit fabric is on the crossgrain or bias in this area, it will ease so well you will barely notice it as you sew. There’s no need to even sew ease stitches—just stretch the sleeve to match the armhole as you sew.

The armhole ease is essentially acting like a replacement for a small dart, giving you a little extra room in the bust area. I actually did this same thing on purpose as part of a full bust adjustment on my Lark tees, and it worked great. The ease at the lower front armhole is not noticeable on the finished garment.

Alternatively, if you are small busted, you could trim this extra armhole length off of the front side seam, blending to nothing at the waist.

Now you should also walk the back sleeve cap/armhole seam. I didn’t find any problems with the back armhole on size 10, but I didn’t check any of the other sizes.

With these changes, you can make this awesome pattern even better. Yay!

* Links in this post identified by an asterisk (*) are affiliate links. If you click on these links and purchase something, I will earn a small commission.

Posted in Sewing
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